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Electrostatics in production: The new Blowflex IQ Easy

Electrostatics is an underestimated factor in many industrial processes. Especially at high production speeds, in dry ambient air, or when processing plastics, surfaces can become electrostatically charged. This can lead to quality problems, production disruptions, or, in the worst case, even safety risks and endangering employees. To effectively address these challenges, SimcoION is expanding its portfolio with a new product: the

Controlling electrostatics: Problems and solutions for preventing air inclusions

The problem of static charge can be used in production to bond two materials together without air inclusions. Applications that can benefit from this technique include: – Bonding material electrostatically on a cooling roller without air inclusions optimizes the cooling process. – In bag manufacturing, parts of the bag are held together by electrostatic control to prevent air inclusions.

Compressed air case study: Housing cooling and pressurization

Do you have a process in your production that uses compressed air or other cooling applications? In our "Production Knowledge" section, we regularly present real-world case studies that can inspire your own production. CASE STUDY: CUSTOMER SPECIFICATION/CHALLENGE A large manufacturer of automated spraying systems was experiencing problems protecting the control panels of its systems from overspray and internal heat buildup.

Electrostatics in production: Problems and solutions for determining the position of a material

The challenge: Perforations in a material web can be used to determine the material's position within the machine. These perforations can be the "tear-off perforation" of pouches or intentional perforations designed to define a position. Perforation detection using high voltage is independent of the material surface and can even be used with transparent materials.

Electrostatics examples: Problems and solutions for detecting perforations in a moving path

„"Perforations in moving webs can be detected with a special detection electrode and a high-voltage generator." The problem: Perforations in a film web, which can be caused by various production factors. The solution: Perforations in moving webs can be detected with a special electrode and a high-voltage generator. The perforations are detected, but not located. A special HD Det electrode is placed over a roller to generate a strong...

Compressed air case study: Cold air improves dry grinding

Today we'd like to present another case study from the field of compressed air technology, where we achieved remarkable results with the targeted use of compressed air products. CASE STUDY: CUSTOMER SPECIFICATION/CHALLENGE A company distributes Bernhard spindle and bottom-blade grinding machines, which are used for the precision sharpening of reel mowers. These are frequently found on prestigious golf courses and in Major League stadiums.

Electrostatic challenges: Solutions for detecting perforations in products

„"Perforations in products can be detected using high voltage, which generates a spark through the perforation." The problem: Perforations in products can be detected using high voltage, which generates a spark through the perforation. A common application is checking the injection point of injection-molded products, e.g., yogurt cups, bottles, and containers. The solution: A special electrode can

Electrostatics: Problems and solutions for electrostatic charge in pallet packaging

Manually stacking and wrapping cartons on pallets can be time-consuming and expensive due to the intensive labor required. For this reason, the process is often fully automated. Automated pallet wrapping lines come in a wide variety of designs, but they often share one common problem: issues with static electricity on the sides and/or the top film. Stretch film unwinders are used to

Electrostatics: Control of static electricity on shrink sleeve machines

A sleeving machine is a high-speed machine designed to apply shrink-sleeve materials to a variety of bottles and containers. Shrink-sleeving machines can process up to 800 products per minute using printed heat-shrink film sleeves to efficiently print on bottles or cans. The sleeves are thermally shrunk to adhere to the bottles/containers. Printed shrink sleeves for decoration.

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