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Compressed air case study: Housing cooling and pressurization

Do you have a process in your production that uses compressed air or other cooling applications? In our "Production Knowledge" section, we regularly present real-world case studies that can inspire your own production. CASE STUDY: CUSTOMER SPECIFICATION/CHALLENGE A large manufacturer of automated spraying systems was experiencing problems protecting the control panels of its systems from overspray and internal heat buildup.

Compressed air case study: Cold air improves dry grinding

Today we'd like to present another case study from the field of compressed air technology, where we achieved remarkable results with the targeted use of compressed air products. CASE STUDY: CUSTOMER SPECIFICATION/CHALLENGE A company distributes Bernhard spindle and bottom-blade grinding machines, which are used for the precision sharpening of reel mowers. These are frequently found on prestigious golf courses and in Major League stadiums.

Vortex cooling ensures lower humidity inside the control cabinet.

CASE STUDY: CUSTOMER SPECIFICATION/CHALLENGE A manufacturer buys large "blocks" of foam tape with a self-adhesive backing and cuts them into narrower strips to meet customer requirements. A water-based mist is used as a lubricant for the cutting machines. Fans were installed in the cutting machine controls to keep the electronics cool. During the summer months, the fans drew excessive heat.

Compressed air case study: Increasing production and quality in cutting paper products

CASE STUDY: CUSTOMER SPECIFICATIONS A North Carolina-based company transforms large paper rolls into usable paper products, including paper towels, napkins, and toilet paper. They are strongly committed to an environmentally friendly business policy, designing everything from pallet configuration to product packaging to minimize waste and working with specialized paper suppliers to reduce toxins. THE CHALLENGE The process of transforming mother rolls

Compressed air case study: Fast and frost-free cooling for automotive manufacturers

CASE STUDY: CUSTOMER SPECIFICATIONS A plastics extrusion company manufactures complex co-extrusions for the automotive industry. Co-extrusion is an extrusion process for producing a product consisting of two textures. The materials are extruded through a single die and then fuse together before cooling to form a single part. The advantage of co-extrusion is that each material retains certain characteristic properties, and they

Compressed air case study: Airflow amplifiers/transvectors optimize cooling time

CASE STUDY: CUSTOMER SPECIFICATIONS Vortec had the opportunity to work with a major manufacturer and supplier of stamped and fineblanked parts. The company is best known for manufacturing automotive parts and offers a wide variety of industrial equipment for various sectors worldwide, including agriculture, marine, motorcycles, wind and solar energy, battery production, and more. THE CHALLENGE The process engineer applied

Electrostatics seminars at the SKZ in Würzburg

There are numerous academic papers on electrostatics available online, but these rarely offer practical help. In our specialized seminars on electrostatics, we therefore pursue different approaches and work with you to discover how we can use electrostatics to improve products, build more efficient machines and systems, and, last but not least, enhance the safety of your employees. We have recently begun working with

Compressed air case study: Hot air blower heats up production for drinkware line

CASE STUDY: CUSTOMER SPECIFICATIONS An American manufacturer specializes in outdoor products such as coolers, stainless steel drinking vessels, and other accessories. This company not only manufactures these products but also offers product customization. During the manufacturing and customization process, problems can arise that require creative, airborne solutions. THE CHALLENGE During the manufacturing process of the stainless steel drinking vessels, the

This is how you can easily reduce the ecological footprint of your production (and your production costs)

Efforts by manufacturing companies towards greater sustainability are more important than ever. By consciously and proactively reducing your ecological footprint, you can not only help the planet but also improve your bottom line. Manufacturing companies have a significant responsibility towards the environment and should strive to reduce their daily energy consumption and...

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