{"id":22328,"date":"2022-05-18T11:36:21","date_gmt":"2022-05-18T09:36:21","guid":{"rendered":"https:\/\/rhdgmbh.com\/?p=22328"},"modified":"2022-05-18T11:36:21","modified_gmt":"2022-05-18T09:36:21","slug":"5-wege-wie-sie-ihre-anlagenproduktivitaet-mit-druckluft-steigern-koennen","status":"publish","type":"post","link":"https:\/\/rhdgmbh.com\/en\/2022\/05\/18\/5-wege-wie-sie-ihre-anlagenproduktivitaet-mit-druckluft-steigern-koennen\/","title":{"rendered":"5 ways to increase your plant productivity with compressed air"},"content":{"rendered":"

Operating the production plant at maximum capacity and with maximum efficiency is a goal many manufacturers strive for. Regardless of whether you have a new production plant or have been in operation for decades, you should always be looking for new ways to increase efficiency and reduce costs.

Below are five ways you can implement compressed air solutions to improve the productivity of your entire plant.<\/p>\n\n\n\n

  1. Check your production process from start to finish:<\/strong> Analyze<\/span> Analyze your workflow to identify defects or gaps in production. Never assume you're producing at maximum efficiency. Examining workflows to identify defects is the best way to detect gaps or problems in production early, before they cause unplanned downtime. A common problem for many manufacturers is unplanned downtime due to overheating control panels. Identifying this problem and, for example, installing panel heat sinks is a simple and cost-effective way to ensure your electronics don't overheat and halt production.
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  2. Reduce costly downtime through preventative maintenance.<\/strong>Performing preventive maintenance is a good proactive habit to minimize downtime. The frequency of preventive maintenance depends on the equipment's operating conditions. For example, using cold air guns can extend tool life by up to 50% by keeping the tool at a lower temperature. This results in less downtime and reduced tool replacement and maintenance costs. Furthermore, using cold air cooling instead of liquid coolant eliminates the mess and need for secondary parts cleaning during machining.
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  3. Increase your work speed without sacrificing quality:<\/strong> While reducing downtime is important for improving overall equipment efficiency, increasing operating speed is also a key strategy for boosting productivity. By using cold air guns, manufacturers can increase processing speed by up to 36 RPM while simultaneously improving the quality of the manufactured product. Additionally, air boosters and air knives can be used to further increase production rates. Air boosters, for example, can be used to remove smoke, dust, and debris from critical operating areas. Air knives can be installed for quick and thorough blow-off to improve the surface quality of the products.
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  4. Identify operating costs that can be reduced:<\/strong> Ensuring optimal efficiency by reducing operating costs is another crucial factor in manufacturing. Being aware of your operating costs and knowing how to reduce them can make a significant difference to your bottom line. For example, installing air nozzles in your production line can substantially reduce your compressed air consumption and thus lower operating costs. One of our customers \u2013 a bottle cap manufacturer \u2013 was able to reduce its compressed air consumption by 70 % after installing Vortec Engineered Air Nozzles compared to non-engineered nozzles. This resulted in annual savings of approximately \u20ac30,000 in compressed air costs for the company.
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  5. Ensure safe working conditions so that employees remain productive.<\/strong>A satisfied and safe employee is a productive employee. In environments with extreme temperatures, employees need more breaks or work more slowly. Ensuring employees feel comfortable and safe even in the most extreme temperatures can significantly improve their productivity. Vortec Cooling Vests provide personal cooling while ensuring a comfortable fit for the employee, reducing heat stress and fatigue.<\/li><\/ol>\n\n\n\n

    By following these tips, you can ensure you get the most out of your production. Efficient and effective work that saves you time, money, and headaches!<\/p>\n\n\n\n

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